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The handbook presents examples of common failure mechanisms in a variety of boilers including power boilers, recovery boilers, and Heat Recovery Steam Generators (HRSGs). Visual examination may help the equipment operator decide whether further metallurgical examination and root cause analysis is warranted.
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An Analysis of International Transformer Failures, Part 1. Executive summary. William H. Bartley, P.E., Hartford Steam Boiler. [Editor's Note: In past articles, the author has discussed challenges and solutions involving transformer operations in the United States . In this two-part article, he addresses international developments.
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A risk model of future transformer failures, based on aging, was developed by Hartford Steam Boiler and first published in 2000[1] (The formula appears in "An Analysis of Transformer Failures, Part 1, The Locomotive, Vol. 73, No. 2). The model is based on
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steam generation and distribution. The analysis excludes the efficient use of steam and increased heat recovery. Based on the analysis we estimate the economic potential at 18-20% oftotal boiler energy use, resulting in energy savings approximately 1120
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Causes: Short-term overheat failures are most common during boiler start-up. Failures result when the tube metal temperature is extremely elevated from a lack of cooling steam or water flow. A typical example is when superheater tubes have not cleared of condensation during boiler start-up, obstructing steam flow.
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That some form of legislation was required was evident as catastrophic boiler fail-ure and consequent loss of life and production was an everyday feature of steam generation at this time. Hugh Mason M.P. (1882, pp. 1348–1355), during the sec-ond reading of the Boiler
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that these tube failures are the biggest 'surprises'. With steam tubes making up nearly half of the numbers, its no wonder that creep and fatigue (separately and combined) are the two most common failure mechanisms, representing 40% of all failures. Corrosion
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